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The Ultimate Guide to High Temp LED High Bay Lights

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When it comes to illuminating industrial locations that have high ambient operating temperatures and high ceilings, high temp LED high bay lights are the best option. They are commonly found in hangars, heavy manufacturing plants, and steel mills. If you are considering getting these LED lights, you have come to the right place. Our guide offers all the information you need. So, what are you waiting for? Let’s dive right in.

1. LED High-Temperature Light

1.1 What Is High-Temperature LED?

As the name suggests, high-temperature LEDs are designed for industrial environments where there is high temperature and high heat. Unlike most lights that would falter in such an environment, high-temperature LEDs would continue to provide illumination. In fact, these LED lights can easily work in temperatures of up to 212°F or 100°C. In addition to this, the lights boast a longer life span and can be turned on immediately without the need for preheating.

1.2 High-Temperature LED Lighting Applications

The main reason why high-temperature LED lighting has become incredibly popular is because of its many applications. The fact that the lighting can work in environments where the temperature exceeds 100 degrees explains why they can be found in the following locations.
•Foundries
•Hot Mills
•Power Plants
•Blast Furnaces
•Chemical Plants
•Steel Manufacturing
As the above facilities deal with extreme temperatures, there is a need for special lighting like high-temperature LED lights.

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2. LED Light Performance at Different Temperatures

2.1 How Does the LED Light Perform At High Temperatures?

LED lighting has come a long way from its humble beginnings when it used to overheat easily. To address the issue, manufacturers installed fans to keep the LED light working even in high temperatures. The latest LEDs can withstand heat-related lumen depreciation. They can easily channel excess heat to ensure that it does not affect the drivers. There are some LED lights that even come with a compensation circuit that performs well in different temperatures. However, higher temperatures require high-temperature LED lights as these are designed to last.

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2.2 How Does the LED Light Perform At Low Temperatures?

Since LED lights rely on a driver to work, they perform rather well at lower temperatures. In fact, LED lights tend to thrive when the temperature falls. A cold environment does not affect LEDs as they are semiconductor light sources that require current to emit light. Besides, the thermal stress imposed on the driver and diode would be a lot less when the temperature is less. Hence, the lighting would offer a better lumen output.

3. An Optimization Guide for LED Light Heat Dissipation

To get the most out of LED lighting, it is crucial to master heat dissipation. Otherwise, you would need to get the lighting replaced more often. In order to optimize LED light heat dissipation, you have to understand its key components which include a lens, a substrate, a phosphor, and a die.

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3.1 What Are The Effects Of Poor LED Heat Dissipation?

When there is poor LED heat dissipation, the LED lighting would heat up which would take a toll on their efficiency. This is why it is vital that you focus on maintaining a lower temperature. Otherwise, the lighting will need to be replaced more frequently. Even though light output tends to fall with time, the process would be accelerated when there are higher temperatures. If LED lighting is exposed to prolonged heat, its life would be decreased. Hence, there is a need for thermal CFD simulation.

3.2 Thermal Design Considerations

In order to ensure that the LED lighting thrives, there are certain thermal design considerations that have to be kept in mind as mentioned below.
•LED Spacing & Arrangement: Since the spacing between LEDs affects thermal power density and increases their temperature, spacing is recommended. LEDLUCKY offers high temp LED high bay lights that have sufficient spacing.
•LED Module Choice: There are different types of LED lighting available including a direct in-line package to multiple chips onboard LEDs.
•Printed Circuit Board Core Material: It hosts the LEDs by redirecting heat away from the components. FR-4 is the most commonly used material. To improve thermal resistance, thermal vias can also be added.
•Contact Surfaces and Thermal Interface: To improve the thermal design process, the transfer of heat from one component to the next has to be considered. As imperfect surfaces may be used, there is a need to reduce the points of physical contact. It would help fill the gap with air to ensure that the LED lighting continues to operate.
•Heat Sink Design: It plays a huge role in how LED heat dissipation is managed. Heat sink design should focus on conducting the heat away from the surrounding environment. It would circulate the ambient air to cool it.
•Active Cooling: Liquid cooling or small fans are necessary for active cooling. As there are a number of constraints that have to be considered, it is crucial to adopt a passive cooling approach for enhancing air circulation and effective heat management.

4. How to Choose a High-Temperature Lamp?

The following tips will help you pick out the best high-temperature lamp.

4.1 Resists Corrosion

One of the most important things that you have to consider when on the lookout for lighting for industrial buildings is fixture corrosion. You should consider food-grade light fixtures as these withstand harsh chemicals and ensure that the fixtures do not get damaged. LEDLUCKY offers the best High temp LED high bay lights that are suitable for all types of environments. The lights contain a smooth outer shell that is resistant to corrosion.

4.2 Works under Tough Conditions

The next thing that you have to ensure is that the high-temperature lamp works under tough conditions. As you might already know high temperatures would affect the LED driver. Heat-emitting equipment and running heavy equipment throughout the day would affect the ambient heat temperatures. However, it does not mean that you need to go outside your budget. Fortunately, you can stick to LED high bay lights to ensure that they are able to handle the toughest of conditions. No matter what the temperature might be, the lights would continue to offer amazing results. In fact, you will find it to be dust-resistant, impact-resistant, and highly durable. It does not get better than this.

4.3 Reduces Fire and Contamination Risks

The next thing that you have to consider is the air which is likely to contain combustible dust, ignitable particles, vapors, or flammable gasses. Things can get tricky as the fixtures would be operating at a high temperature. If there is a lot of heat, the particles or gasses would spark which would have deadly consequences.
Besides, if your facility creates dust, debris, or works with water, there is a high possibility that the fixtures might get contaminated. Hence, you would have to install sealed fixtures for keeping the contaminants away from the fixture. It is the only way that you can extend the life of the lights and protect against a power surge. You could use hazardous location high bay LED lights to handle such a situation. As the electronic components would be completely sealed, you would not need to worry about any sparks caused by the ambient air. It would also ensure that you benefit from low operating temperatures, a T4 rating, a division 2 rating, and industry-leading efficiency.

4.4 Shatter-Resistant

When you are searching for lighting for a retrofit, you have to consider the materials that it is made of. Fixtures that are made of a breakable material such as glass are likely to shatter and injure your employees. A delay in cleanup would only make matters worse. Moreover, you would incur additional expenses to replace the damaged fixtures. Hence, you have no option but to opt for lamps that are rated for impact. It would help minimize downtime.

4.5 Deflects Moisture

Moisture is your worst enemy. Only when the high-temperature lamp can withstand temperature and moisture fluctuations would it be possible for you to benefit from greater efficiency. You should consider a fixture like an LED vapor tight slim strip as it combines robust protection with long-term operational savings. It would be more resistant to moisture.

4.6 Uses Controls

Lastly, you also have to think about controls. For the best performance, you cannot afford to overlook controls. It is easy for you to focus on other things. However, adding controls to the lighting would make things a whole lot better. When you get high bay LED lights, you get everything that you could possibly need. Only when you get the lighting from LEDLUCKY can you expect the complete package.

Conclusion

Once you have finished reading our guide, you will know everything there is to know about high-temperature LED high bay lights. It is crucial that you follow our advice to ensure that you are able to keep your industrial setting illuminated at all times. Make sure to consider a brand like LEDLUCKY so that you are able to get all the help you need.

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